Problem solving and quality improvement Essay Example | Topics and Well Written Essays - 2500 words

Problem solving and quality improvement - Essay ExampleFailure Mode and Effect Analysis, commonly referred as FMEA in short, is a domineering approach to risk management throughout the product lifecycle. Primarily, this technique is used for material failures however, various other defects like human factor and software trick also be analyzed. In turn, results obtained from FMEA has broader impact on different aspects of product life cycle including suppliers, design, manufacturing, after sales services and intended service. This technique has obligatory been applied in aeronautics and automotive as encouraged by various standards. The aim of this project report is to analyze the reasons for series of complete failures on high performing braking systems developed for rally cars by STOP IT Limited, specializing in brake system manufacturing for motorsport industry. In this report, Failure Mode and Effect Analysis has systematically been used to identify the reasons for failures an d recommend way forward. During the analysis, a detailed project plan was developed including the guidelines for establishing severity and probabilities of the occurrence and detection. Detailed system for the motorsports braking system was canvass to precisely identify these factors. Finally, a comprehensive FMEA was conducted, which revealed problems with contamination in the braking bland and ovality and clearances with the wheel piston. As corrective action, it was recommended to define period spectrometric analysis of the braking fluid and reduce periodic frequency of the fluid change. In addition, it was recommended to check the ovality and clearances of the ppiston prior assembly and installation. Table of Contents 1.Introduction 1 2. undertaking Plan 1 2.1 Steps for preparation the FMEA 1 2.2 Project Management Plan 2 3.FMEA analysis on Product 2 3.1 Types of FMEA for Automotive 3 3.2 Project Scope 3 3.4 Project Team 3 3.5 Plan Resources and Time Requirements 4 3.6 Data Co llection 6 3.7 Description of the System 6 3.8 Identification of possible failures, consequences and causes 7 3.9 riskiness assessment (Risk Analysis) 1 3.10 Assign Severity 1 3.11 Identification of Inverted Delta 2 3.12 Determine probability of Occurrence 2 3.13 Identification of Current Controls